Showing posts with label refractometer. Show all posts
Showing posts with label refractometer. Show all posts

Inside Look at Multichannel Refractometer User Interface



K Patents, globally recognized manufacturer of process refractometers for liquid analysis, offers a multichannel user interface providing connectivity for up to four refractometers. The model MI provides environmental protection and industrial computing and intelligence to deliver maximum performance and ease of use. The company provides this list of primary features.
  • High-performance, industrial computing system
  • Expandable system and connectivity for up to four (4) PR-43-G refractometers and eight (8) I/O modules
  • Environmentally sealed IP67, Type 4X (door closed), IP 66 (door open), rugged 316 stainless steel enclosure. Also for demanding field and outdoor conditions (-40−50°C, -40−122°F)
  • Prism wash diagnostics and control
  • Trend display that shows one or two graphs over a selected period of time.
  • Embedded measurement apps: The apps are small programs that give different types of measurement data and functionality
  • Modules, e.g. mA-output and mA-input module
  • 10” graphical touchscreen color display
  • 21 CFR 11 compliant user identification and management, electronic data records and data-logging, event log/audit trail.
The video provides a visual tour of the interface and behind the panel layout. Share your industrial liquid process analysis challenges with process measurement experts. Leverage your own knowledge and experience with their product application expertise to develop effective solutions.

Refractometry in Industry

in-line process refractometer
In-line Process Refractometer
Courtesy K-Patents
Refractometry, a combination of physics, materials, and chemistry, is the process which measures the composition of known substances by means of calculating their respective refractive indexes (RI). RIs are evaluated via a refractometer, a device which measures the curve, or refraction, resulting when the wavelength of light moves from the air into and through a tested substance. The unitless number given by the refractometer, usually between 1.3000 and 1.7000, is the RI. The composition of substances is then determined when the RI is compared to a standard curve specific to the material of the substance. There are also four separate types of refractometers: digital, analog, lab, and inline process. Although refractometry can measure a variety of substances, including gases and solids, the most common category of known substances to calculate are liquids; the inline process refractometer is used to quantify the makeup of liquids.

The ultimate focus of industrial refractometry is to describe what is in a final product or output of a process step. A field which relies directly on the results of refractometry is gemology. Gemological refractometry is crucial for accurately identifying the gemstones being classified, whether the gemstones are opaque, transparent, or translucent.

Other common examples of industrial refractometry uses are measuring the salinity of water to determine drinkability; figuring beverages’ ratios of sugar content versus other sweeteners or water; setting eye-glass prescriptions; understanding the hydrocarbon content of motor fuels; totaling plasma protein in blood samples; and quantifying the concentration of maple syrup. Regarding fuels, refractometry scrutinizes the possible output of energy and conductivity, and for drug-testing purposes, refractometry measures the specific gravity, or the density, of human urine. Regarding food, refractometry has the ability to measure the glucose in fruit during the fermentation process. Because of this, those in food services know when fruit is at peak ripeness and, in turn, also understand the most advantageous point in the fruit’s “lifetime” to put it on the market.

The determination of the substance composition of the product examples listed above all speak to the purpose of quality control and the upholding of standardized guidelines; consumers rely on manufacturers not only to produce these products but also to produce these products consistently and identically every single time. Therefore, the success of commercialism, etc. is dependent on maintaining the standards for the composition of substances, i.e. industrial refractometry.

Equipment manufacturers have developed numerous refractometer configurations tailored to specific use and application. Each has a set of features making it the advantageous choice for its intended application. Product specialists can be invaluable sources of information and assistance to potential refractometer users seeking to match the best equipment to their application or process.


Refractometer for Juice Concentrate

fruit juice concentration line
Fruit juice concentration line
Reprinted with permission from K-Patents
Introduction

Fruit juice concentration requires the partial removal of water content so that all the solid components such as fruit sugars, minerals and vitamins are left in a more concentrated solution. The purpose of concentration is to ensure longer storage life and easier transportation.
Chemical curve: R.I. per BRIX at Ref. Temp. of 20˚C
Chemical curve

Application

Typical end products: Fruit and vegetable juice concentrate (apple, orange, grapefruit, pineapple, tomato, passion fruit, mango, carrot, grape, cherry, cranberry, guava, pomegranate etc.)

After juice extraction, screening and centrifugal purification, the juice goes to a primary tank. At this stage, the juice concentration is inconsistent, varying from 9 to 12 Brix. The concentration depends on various factors such as fruit quality and annual rainfall. The juice is then fed to the evaporation plant.

For fruit juice concentration, a three-stage falling film evaporation plant is commonly used. The evaporators have a constant boiling rate. In the evaporation process, the concentration value is typically increased from 10 to 65 Brix.

Installation

The K-Patents Sanitary Refractometer PR-23-AC is mounted on the evaporator outlet. It provides a signal to a controller regulating the Brix value by varying the evaporator inlet flow.

If the Brix value increases, the valve allows a product flow rate increase through evaporators. This brings the Brix value back to the set-point. Typical measurement range is 30-80 Brix.

Solution

K-Patents Sanitary Compact Refractometer PR-23-AC for small pipe line sizes of 2.5 inch and smaller.  
K-Patents Sanitary Compact Refractometer PR-23-AC
K-Patents Sanitary
Compact Refractometer
PR-23-AC
  • The PR-23-AC sensor is installed in the pipe bend. It is angle mounted on the outer corner of the pipe bend directly, or by a flow cell using a 3A Sanitary clamp or Varivent® connection.
  • Measurement range: Refractive Index (nD) 1.3200 – 1.5300, corresponding to 0-100 Brix.